As it is designed to be used by a little person, my motivation was to keep everything as inert as possible. All steps of the project were done by hand. I picked up the freshly felled log from a woodland in Surrey and did all the shaping and carving using only manual hand tools. Getting the rattle to sound right was a fun task. In my prototype, I used a combination of dry wild rice and dry red lentils. Sounded OK but needed a deeper tone. After several shake tests, I settled on a combination of dry soya bean and dry pearl barley, giving a great combination of high and low tones. The finish was a couple of coats of Chestnut Products Finishing Oil which is safe for use on toys per British Standard EN 71. I like it. It is attractive, tactile and functional:
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Hopefully have time to perfect the design soon...
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